Hat Sizing Guide
June 30, 2025

How to Use a Hat Sizing Guide for Custom and Ready-to-Wear Hats

Finding the perfect hat can feel like searching for a needle in a haystack, especially when it comes to sizing! Whether you’re eyeing that stunning custom creation or opting for a classic ready-to-wear style, understanding how to measure your head correctly is key. Enter the hat sizing guide: your trusty map on this stylish journey! 

In this blog post, we’ll unravel the mystery of hat sizes and show you how to navigate through various options with confidence. Say goodbye to ill-fitting hats and hello to comfort and flair as we help you find that flawless fit that elevates any outfit. Ready to top off your look? Let’s dive in!

Types of Hat Sizing Guides

Before we dive into the details, let’s quickly discuss the two main types of hat sizing guides you’ll come across.

  • The first is the traditional numeric system, which is used for most hats, both custom and ready-to-wear. This system is based on inches and centimeters, with sizes ranging from 6 to 8 inches (or 50 to 64 centimeters). The size is determined by measuring the circumference of your head. 

  • The second type of sizing guide is used mainly for fitted baseball caps and is based on small, medium, and large sizes. These sizes are determined by the hat’s adjustable band and are usually labeled as S/M or L/XL. 

Measuring Your Head for Custom Hats

When it comes to custom artisan hats, accuracy is key. The last thing you want is to spend money on a hat that doesn’t fit perfectly. So, let’s go over the steps to ensure you get the right size when ordering a custom hat online.

  • Grab a flexible measuring tape. If you don’t have one, you can use a piece of string and measure it afterward.

  • Place the measuring tape around your head, about a half-inch above your ears and eyebrows. Make sure the tape is snug but not too tight.

  • Note down the measurement in inches or centimeters. 

  • Refer to the hat sizing guide provided by the seller and select the size that corresponds to your measurement. If you’re between sizes or unsure, it’s best to go for the larger size and use hat inserts or foam tape to adjust the fit if necessary.

  • If you’re ordering a custom hat, it’s always best to contact the seller and provide them with your head measurement to ensure a perfect fit.

Tips for Using a Hat Sizing Guide for Custom Ready-To-Wear Hats

Ready-to-wear hats are a great option if you’re looking for something more affordable and readily available. Here are some tips to keep in mind when using a hat sizing guide for custom & ready-to-wear hats

  • Measure your head using the same method as described above.

  • If you’re purchasing a hat online, make sure to check the seller’s return policy in case you need to exchange or return the hat due to sizing issues.

  • If you’re purchasing a hat in-store, try on a few different sizes and styles to find the best fit. Keep in mind that different hat styles may fit differently, so it’s always best to try before you buy.

  • If you’re between sizes, opt for the larger size and use hat inserts or foam tape to adjust the fit if necessary.

  • If you’re unsure about the size, don’t hesitate to ask for assistance from a salesperson.

  • If you have a smaller or larger head than the average size, consider purchasing from a brand that offers extended sizes to ensure a comfortable fit.

  • Don’t be afraid to experiment with different hat styles and sizes to find the perfect fit for your unique head shape.

Conclusion 

Using a hat sizing guide is essential for ensuring a comfortable and well-fitting hat. Whether you’re ordering a custom hat or purchasing a ready-to-wear hat, taking accurate measurements and referring to the seller’s sizing guide can make all the difference in finding the perfect fit. Don’t be afraid to ask for assistance and experiment with different styles and sizes to find the right hat for you.